The 'Fanhattan Project': A YouTuber's Unique Cooling Solution

Mark Rosewater

Head designer for "Magic: The Gathering" and author of long-running insights on game design.

In an unusual PC hardware experiment, a YouTuber known as Major Hardware embarked on a unique cooling endeavor, replacing a single Noctua fan with an array of 15 miniature fans. This project, humorously dubbed "The Fanhattan Project" by viewers, stemmed from an observation of the surprising airflow generated by tiny fans in a children's toy. The creator aimed to ascertain if a collection of small, high-speed fans could collectively match or even surpass the efficiency of a conventional, larger PC cooling unit. This initiative offers an intriguing look into unconventional cooling methods and the challenges of DIY hardware modifications.

The genesis of "The Fanhattan Project" was a small "flying UFO" toy that caught Major Hardware's attention due to the considerable air movement produced by its tiny fans, despite their loud operation. Seizing upon this insight, the YouTuber acquired numerous 5V motors, similar to those in the toy, and integrated them into 30mm fans colored to resemble Noctua's signature aesthetic. The objective was to configure 15 of these small fans to approximate the surface area of a standard 110mm fan.

The initial prototype faced several design hurdles, including the fragility of the motor mounts in the 3D-printed base, leading to cracks from the lack of vibration dampening. Undeterred, Major Hardware refined the design, addressing these structural weaknesses and re-routing the motor wires to optimize airflow. The revised model successfully mimicked the appearance of a Noctua fan, becoming what the creator playfully described as "a meme of the A12x25." Upon activation, the assembly generated a considerable amount of air, accompanied by a distinct, loud hum, likened to a swarm of angry bees.

Testing revealed that the custom-built fan produced a noise level of approximately 73 decibels, comparable to household appliances like a dishwasher or vacuum cleaner. More importantly, when put to the test against a standard Noctua fan cooling an Intel Core i7 7700K processor, "The Fanhattan Project" yielded nearly identical thermal performance. The CPU temperature reached 69.5°C with the standard fan and 69°C with the custom assembly, a difference deemed by Major Hardware to be within the margin of error. This outcome demonstrates that while the multi-fan setup was notably louder, it could effectively compete with a single, dedicated cooling solution in terms of temperature regulation.

Ultimately, this inventive experiment showcases the potential for unconventional solutions in PC cooling. Despite the increased noise output, the ability to construct a functionally equivalent cooling device from numerous smaller components, without compromising performance, marks a notable achievement in DIY hardware. It underscores the spirit of innovation within the PC building community, where curiosity often leads to fascinating, if sometimes boisterous, creations.

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